Stand. Electronic Control Systems
Beside typical control systems we also offer our specially developed standard control systems from our range of machinery. This is particularly useful for refurbishment and overhauling of older machines.
Standard controls for:
- Coiling machines
- Spring end grinding machines
- Testing machines
- Straightening machines
- Heating equipment
The decisive factor is our tailored implementation of machine-specific functions and features.
For example: Our "RGC.NET" Control System for Parabolic Spring Rolling
The first high-performance controls were developed by us in the 1980s for parabolic rolling machines based on process computer systems. Over decades of close collaboration with our customers, we continuously refined and expanded the software. Many initial customer-specific ideas have become standard features of our RGC.NET control system today.
With our parabolic taper rolling machine (PW 1800-E), we engineered a machine unsurpassed in operational scope, speed, and precision. It reflects our experience of more than 40 years in machine manufacturing for the spring industry, with complete mechanical, hydraulic, and electrical engineering originating in-house.
Our RGC.NET control system for parabolic rolling mills has grown alongside modern computing standards, maturing into its comprehensive contemporary capability.
RGC.NET is variable and ideal for retrofitting older existing equipment.
Retrofit machine types include: Heuser, Hille, P&L, MBP, and various template rolling machines.
The modular architecture forms the foundation for diverse machine lines, with consistent compliance to ISO quality assurance standards.
Key Highlights & Features:
- Data management and evaluation platform based on MS Windows
- Machine control architecture based on Siemens S7
- Network-compatible with expandable operator stations
- Central recipe & dataset management across multiple production lines
- Central order management for multi-line facilities
- External SQL/server database capability for enhanced data security
- Intelligent operator data entry and validation system
- Seamless expansion to peripheral machinery (robots, presses, etc.)
- Real-time process data acquisition and archiving
- Cross-line production history and statistical analysis
- User administration with role-based access control
- Integrated high-resolution visualization module
- Automated machine maintenance scheduling module
- Statistical quality analysis and process trend functions
- Fault logging and alarm downtime diagnostics
- Comprehensive Import / Export functions
- Secure remote diagnostics and tele-maintenance interface
Standard Control Visualization
Standard Control User Interface
